Carton 100mm f/13 "MD" OTA Construction - Knife-Edges Openings being Milled in the Baffles

 

Knife edge being applied. (Click to see an enlarged image.)

 

Using the same method as in cutting outer edges of the baffles, their aperture openings were also cut out using a hole saw on my drill press. Each baffle had a different size opening. Next, the aperture opening had their edges milled to form knife-edges in each baffle. This was done by slowly rotating and grinding and sharpening the edges of the openings on an angle using a sanding drum attached to my drill press, as seen above. The beveled side of the baffles faces the focuser. This crude but effective process worked great! Nothing like a little inventive ingenuity to get the jobs done.

The way knife-edge baffles work, is that when light enters the telescope at acute angles, the baffles deflects it and prevents the stray light from reaching the eyepiece, thereby aiding in better contrast. The knife-edge for each baffle does its job because a sharp edge has no exposed surface for light to bounce off perpendicularly to be seen at the eyepiece, which renders what we mentioned earlier, better contrast.