127mm f/9.4 OTA Construction - OTA Internal CD Knife-Edge Baffles (sanding CDs 1)

 

Getting ready to sand away the labels from the CD's... (Click for enlarged view)

 

In my pursuit to find a viable option to make inexpensive knife-edge baffles for the 127mm f/9.4 "BGRP" refractor, I decided to go with CDs! An idea that I got from a Cloudy Nights member by the and of Brian (a.k.a. Happy-Idiot on CN). Typically most ATMs cut out their baffles from aluminum sheet and attach them along three threaded rods. But in my case, I already had all of the materials I needed to complete the task using CDs and will actually seal them in place with silicon latex caulk. I will be making four baffles for this instrument.

To began the project, I first sanded eight old CDs with a 220-grit sanding pad on my random orbital sander. This removed the labels and gave the CDs a beautifully smooth matte finish, that would easily accept primer and paint. The eight CDs will be paired to make 4 individual knife-edge baffles to mount inside of the telescope.